Nigute wahindura Ultrasonic ukajya muri Laser Welding utarinze

Iyobowe nibinyabiziga byamashanyarazi, sisitemu yo kubika ingufu hamwe nibikoresho bya elegitoronike bigendanwa, iterambere ryihuse ryikoranabuhanga rya batiri rirasabamuremuregukora neza. Gusudira kwa ultrasonic gakondo byahoze ari uburyo bwizewe bwo guteranya bateri, ariko ubu burahura ningorabahizi yo kubahiriza ubuziranenge bukomeye. Ibibazo nka geometrike idahuye, guhangayikishwa nubushyuhe bwibikoresho byoroshye kandi bigarukira ku musaruro munini byatumye ababikora bashaka ubundi buryo buhanitse. Muri byo, gusudira laser biragaragara nkigisubizo gifite ibisobanuro bihanitse, bikora neza kandi bigari. Icy'ingenzi, niba igenamigambi rikorwa ryakozwe, iyi mpinduka irashobora kugerwaho no kwivanga gake (zeru zeru).

(Inguzanyo:pigabaylmages)

Imipaka yo gusudira Ultrasonic mubikorwa bya Batiri bigezweho

Gusudira Ultrasonic bishingiye ku kunyeganyega kwinshi kugira ngo bitange ubushyuhe binyuze mu guterana amagambo hamwe n’ibikoresho bihuza igitutu. Nubwo ari ingirakamaro kuri porogaramu yoroshye yo gusudiras, imbogamizi zayo zigaragara mubikorwa bya batiri neza. Kurugero, kunyeganyega kwa mashini mubisanzwe biganisha ku gutandukana kwubugari bwa weld burenga mm 0.3, bikavamo ubunyangamugayo budahuye. Ubu buryo kandi buzatanga akarere kanini gaterwa nubushyuhe (HAZ), bizongera ibyago byo guturika mikorobe yoroheje cyangwa amashanyarazi ya batiri. Ibi binaniza kugenzura ubuziranenge bwibicuruzwa byarangiye kubice byingenzi bigize bateri.

Gusudira Laser: Precisikuri Engineering ya Batteri Porogaramu

Ibinyuranye,gusudiraifite ubushobozi bugaragara bwo kugenzura kuri weld geometrie no kwinjiza ingufu. Muguhindura diameter ya beam (0.1-2 mm) hamwe nigihe impiswi (microsecond nukuri), uwabikozesirashobora kugera kubugari bwa weld kwihanganira munsi ya 0,05 mm. Ubu busobanuro burashobora kwemeza guhuza ingano ya weld mu musaruro rusange, ninyungu yingenzi kuri moderi ya bateri ikenera gufunga cyangwa guhuza tab.

Sisitemu nyayo yo kugenzura ibikoresho byo gusudira irusheho kunoza ubwizerwe bwagusudiraikoranabuhanga. Igikoresho cyiza cya lasersshyiramo amashusho yubushyuhe cyangwa amashanyarazi ya elegitoronike ikurikirana, irashobora guhindura imbaraga ziva mumashanyarazi no gukumira inenge nka porosity cyangwa undercut. Kurugero, abatanga bateri yimodoka yo mubudage yatangaje ko nyuma yo gusudira laser, ubushyuhe-zone yibasiwe (HAZ) yagabanutseho 40% kandi ubuzima bwinzira ya bateri bwongerewe 15%, byagaragaje ingaruka zikomeye zo gusudira lazeri mubuzima bwibicuruzwa.

Uburyo bwo kwamamaza: Kuki gusudira laser bigenda byiyongera?

Inganda zamakuru zigaragaza ihinduka rikomeye muburyo bwa tekinoroji. Dukurikije ibivugwa na Statista, mu 2025, isoko ryo gusudira rya laser ku isi biteganijwe ko riziyongera ku gipimo cy’ubwiyongere bw’umwaka wa 12%, aho porogaramu za batiri zizaba zigera kuri 38% by’ibisabwa, hejuru ya 22% muri 2020. Iri terambere riterwa n’amabwiriza akomeye (nk'amabwiriza ya batiri y’ubumwe bw’ibihugu by’Uburayi) ndetse no gukurikirana ingufu nyinshi z’abakora ibinyabiziga.

Kurugero, uruganda rukomeye rwa Tesla muri Texas rwifashishije tekinoroji yo gusudira lazeri mu gusudira selile ya batiri 4680, ibyo bikaba byongereye umusaruro umusaruro wa 20% kandi bigabanya igipimo cy’inenge kugera munsi ya 0.5%. Mu buryo nk'ubwo, uruganda rwo muri Polonye rwa LG Energy Solution narwo rwashyizeho uburyo bwa laser kugira ngo bwuzuze ingufu za tekinike z’umuryango w’ubumwe bw’ibihugu by’Uburayi, bwagabanije amafaranga yo gukora 30%. Izi manza zerekana ko gusudira laser bigira uruhare runini muguhuza imikorere no kubahiriza.

Shyira mu bikorwa inzibacyuho ya zeru

Inzibacyuho ya Zeru igerwaho binyuze mubikorwa byiciro. Ubwa mbere, subiramo guhuza imirongo yumusaruro uriho hanyuma usuzume ibikoresho byo kugenzura no kugenzura. Icya kabiri, reba ibisubizo ukoresheje digital twin simulation. Icya gatatu, koresha moderi ya laser hamwe na ultrasonic workstations kugirango ushobore kwishyira hamwe buhoro buhoro.Sisitemu ya Automatic PLC irashobora gutuma milisegonda ihinduka, hamwe nimbaraga ebyiri zirenze urugero hamwe na protocole yihutirwa irashobora kwemeza imikorere idahagarara. Huza amahugurwa y'abakozi ba tekinike hamwe na serivisi zo gusuzuma kure kugirango umenye neza imikorere. Ubu buryo burashobora kugabanya igihombo cyumusaruro kandi ikemeza ko zero-yamanutse yumurongo wumusaruro.

Styler Electronic: Umufatanyabikorwa Wizewe Bateri Welding

Styler Electronic (Shenzhen), Co. Sisitemu yacu ihuza optique isobanutse, igenzura imiterere ya algorithms, hamwe ninganda zisanzwe zumutekano kugirango zitange insinga zitagira inenge za selile silindrike, modul prismatique, na bateri yumufuka. Waba ushaka kuzamura ubuziranenge, umusaruro mwinshi, cyangwa kugera ku ntego zirambye, itsinda ryacu ritanga inkunga iherezo-iherezo kuva ubushakashatsi bushoboka kugeza serivisi nyuma yo kugurisha. Menyesha Styler Electronic kugirango ubone ibisobanuro birambuye kubyerekeye bateri ya laser yo gusudira.

("Urubuga") ni intego rusange yo gutanga amakuru gusa. Amakuru yose kurubuga atangwa muburyo bwiza, ariko, ntiduhagarariye cyangwa garanti yubwoko ubwo aribwo bwose, bwerekanwe cyangwa bwerekanwe, kubijyanye nukuri, bihagije, bifite ishingiro, kwiringirwa, kuboneka cyangwa kuzuza amakuru ayo ari yo yose kurubuga. MUNSI NTA CIRCUMSTANCE TUGOMBA KUBONA UBURYO BWO KUBURA CYOSE CYANGWA CYANGWA CYANGWA CYANE CYANE CYANE CYANE KUBIKORESHWA BY'URUBUGA CYANGWA BISHINGIYE KU MAKURU YATANZWE KU RUBUGA. UKORESHE URUBUGA KANDI UKWIZERA KUMENYEKANA RYOSE KURI URUBUGA RUBONA CYANE.